Natrual gypsum powder production line
Brief introduction of the production craft:
The crusher breaks the big sized gypsum blocks into small
ones with 25mm in diameter. After storing and conveying,
they are taken into the mill for grinding. Then the powder
concentrator carries the gypsum powders which match to the
need ed fineness to calciner for calcining.
Others are back to the mill until it is qualified. In the end, after
calcining the qualified gypsum powder are sent to clinker container for storing, or are sent to the manufacturing
workshops for using.
1.Jaw crusher--hammer crusher-Lifter--Mateiral silo--Measurement pump--Mill--Selecting powder machine--Lifter-- Raw materials silo--Screw feeder-- Fluidized bad furnace--Electrostatic cleaning--Cooling--Lifter--Finished materials silo.
All avoce equipments are controlled by computer, high degree of
automaation, can control and motoring the speed, temperature,
humidity an any time. So can diminish effecient labor force,
lowder cost and maximize efficiency. It is the first choice for
the modern building material prodution line.
2. The introduction of Calciner
With development of the gypsum industry, the need of gypsum
powder is increasing in various fields.This is leads to our high
demand to the gypsum powder.Now the prodcution vraft of
the gypsum powder is also improving. During the production
and processing process, the drying and dehydration process
is the key point, and they are also difficult to master.
Due to this phenomenon,after long terms' research,
we develop a new kind of dehydrated equipment-calciner
which can meet all the requiements for gypsum powder's production.
1 The work principle of Calciner:
The work principle of the drying system: The calciner mainly
consists of intensive thermal coils which are narrow in diameter. The hot oil are put into thermal coils.
After the exchanging of the heat,the heat energy are related to the calciner.
On the bottom, there is a root blower.The cool wind blows
into the calciner by optimum of distributor in order to make the
powders become ebullient. In certain degree,the quality of the
powder which are dehydrated the cyrstal water is becoming light,Then they will folow to the exit.
So the quality of the gypsum powder is stable.
And it is easy to contarol the quantity of the
crystakl water and the initial setting time. Moreover,
this equipment makes used of dry electrostatic dust
precipitator to dust. The rate of the sdusting can
reaach to at least 95%, so it eliminate the dust pollution.
2 Sample sturucture.
Since the material become liquid state, there is no need to
equip the revoling parts.So the structure of the calciner is much
simpler.It is not only easy to manufacture,but also alkmost
does not need to maintain. Because of using the low temperature source, it is impossible for calciner to burn out. So it is serviceable.
This structure of the calciner is multi layer.The dust colloector
is on the top of the calciner and connects with it. Then, they
become a whole. This set is extremely compact.It is both space-saving and avoids the dust collector of coagulate.
4 Low cost of energy.
The calciner costs little thermal and electric.For the heating
aspect, almost all the thermal energy which is passed from
the heat resource is efficiently used in the dehydration of the mateial.Only a little used to heat the cool are which blows in from
the bottom of calciner and alittle loss for radiation.The heat
efficiency of the calciner is above 95%. Of course, the thermal energy used by calciner is processed energy.
The final heat efficienty is equial to the heat efficiency
multiplies the heat effieiency of the boiler.
The technology of the hot oil boiler is extremely perfect,
and its heat efficiency is relatively high. The heat efficiency of thehot oil can reach to 70%-80% ( Our company uses the hot oil boiler of organic heat carrier). So the total heat efficiency of calciner is also high.
If we use the hot oil, the rate is 67-76%. Although the
conmmon outcalcineris centralized calcined equipments
use the natural energy, the heat efficiency is just less than
50%. In our company, for the gyspum use the which is
used in the architecture, the quota of the heat consuming
of the calciner is 7.7*105MJ/t. For the electric energy,
the calciner needn't revolve, and there is no mixer.
The materials changes to liquid state mainly depend on the
which is produced by dehydration. The air which blows into
the calciner from the bottom is also limit. It makes the efficiency
of air-blower extremely low. So the electric energy consume
of the calciner is much less than the traditional calcined equipments.
5 High quality,the content of the hemigydrate is ideal;
The physical property is stable.
Because of using the low temperature heat source, the gypsum
is in order to reach the demand of production,our company
studies out a set of calciner equipment.The main stuff is
qualified steel, such as the thermal coil is made of seamless
tube chamfer (GB3087-82); The sheet steel of the boiler
is carbon steel and low alloy steel plates(GB713-86).
All the steel style shelves conform to the GB.
Moreover, in the process of welding, in order to guarantee the
quality of welding, all the workers have the thermal coil.
If the water pressure is 0.5-0.6Mpa, and last for half an hour
without the leaking of the water. Then we can say this product is qualified.
6 The system of electrical control.
At present, the electrical control system is using the advanced
DCS control system. It also takes some PLC technologies
from San Ling(Japan),and concentrate controls the equipment which are separated from each other.
According to the demands of control, PLC of San Ling uses
industrial control computer and industrial control configuration
software as the key parts of alarm,watching and electrical control
It controls each separate equipment logically according to the
demands of the craft. Regard to input communication module,
It also conveys the electric current, temperature and wind to
the epigyny computer hypogyny. After analyzing these parameters which are sent by the epigyny computer hypogyny, it will indicate the phenomenon of over current,overload,etc and set out of
the alarm.The communication module conveys the signal of
simulation to the epigyny computer hypogynym,such as
the oil temperature,the quantity of the wind, and the working process of the whole production line.According to the crystal water's
content of the powder, we could regulate the calciner's
input of the powder at the epigyny computer hypogyny. When
the content of the crystal water is high, the frequency of the
feeding reamer converter is reduced.
Otherwise,if the content of the crystal is low, the result is
opposite.Input module collects the electric current data of some
high efficiency equipment,such as crushers,column mills,
exhaust fans,etc. to the PLC.
Through the data changing between PLC and the epigyny
computer hypogyny, we can watch the electric currents of the above equipment from the epigyny computer hypogyny.
If it is in the condition of overload,shortcut and so on. The
alarm will flicker and delay the stopping time.
The configuration software of the epigyny computer hypogyny has the function of forming and reporting statistics. So it can show us the data,state,etc.In the process of production,and record them.It can not only reflect the present condition of production line,but also can analyze the production process. It is easy for workers to master and analyze the condition of production and to make,analyze and print the present and historical forms of reporting statistics.
In the hopper, there is a sensor for the position of material.Then the sensor sent the signal of the position of the material to PLC.When the position is not proper, PLC can send out alarm to workers who are on duty.
Third. The Allocation of the staff.
( Take 24 work hours a day)
Crusher system : 2 person/ day (Including the forklift driver)
Mill system: 3 person / day
Calcined system: 3 person /day
Heat Supply System: 6 person / day
Electrical Engineer: 1 person/day
Machinery Maintenance:1 person/day
In total: 16 person
Fourth. The calculation of output.
Time of production: 300 days / year *24 hours
The Hour Output: >8.35 tons / hour ( the powder of finished product)
Fifth. Relative Parameter.
1 Fineness:>100 mesh
2 Flexural Strength:( Having a direct relation to raw material):>1.8Mpa;
The Strength of anti-pressure:>3.0Mpa
3 Main Contents: Hemihydrate: >80%
4 The initial Setting Time:3-8Min( adjustable);The Final Setting Time :6-15Min(Adjustable)
Eighth.The requirement of the place ( The store-square of the raw material and the finished product warehouse in not included)
1 Our company has professional installation & commissioning teams, we will install and debug the production line at the customers' place until the equipment produces qualified products.
2 We supply spare parts all the year round. The guarantee of equipment is one year.
3 We are responsible for the technical consultation and service all the year around and help to solve all kinds of technical problems at any time.
4 We will help customers do the consignment and the relevant procedure for import and export.
5 Our company supply the information of the seller for all kinds of raw materials and relevant information for free.