Product Description
Gypsum board production line is mainly composed by the following section:
Dosing section
Dosing section is for storage, metering, conveying all the plaster board used by the raw materials, and finally into the next process of vertical mixer.Raw materials mainly dry plaster powder, accelerators, starch, additives and other powdered glass fiber.Plaster powder due to a larger amount, after silo, bucket elevator, screw conveyors and other transportation equipment, the high-precision closed-type rigid impeller feeder into the high-precision electronic belt continuously metered to the double helix mixing conveyor.This system is set up and the excess material back spiral screw conveyor feeding system to ensure that the electronic part called feed "constant" state, greatly improving the measurement accuracy of this system.
Forming section
Forming section includes paper (face and bottom paper) treatment systems and vertical mixer, forming platform, molding machines and other equipment.
Paper handling system is mainly composed of automatic splicer (lift, uncoiling device, stock paper machine), pull device, adjusting device, tensioning device, automatic correction system, indentation device, ink jet printing devices and other components. Following the above
The wet board section
That wet plate solidification and transport section. Wet strip on the 1 # 2 # solidified conveyor belt gradually solidified. 1 # solidified belt with Pull on a pneumatic device , be used for Pull the head of gypsum board belt in the production starts. Then through after a series of treatment such as spray, leveling, treating edge to become the finalize wet gypsum belt, and a and the water evaporated during solidification. After entering the back of the conveyor roller, wet start-sided strip evaporate moisture. After the initial solidification wet strip roll into the biaxial rotary knife cutting machine, double servo motor independently controlled by the upper and lower rollers for high precision cutting knife. After cutting wet plate accelerated by accelerating roller group entered into 1 # lateral plate roller. Plate Group 1 # transverse cross conveyor machine translated be face up after the overturn, the two raw board into the distribution of dryer through outlet roller two double
Dry section
The distribution machine for two belt conveyor type, can reduce the extent of the wet plate bent during transport, thereby reducing the rejection rate. Meanwhile, the distribution machine also has a board group "close" function.
Drying machine for direct combustion in the form of natural gas, the use of the most advanced "Eclipse " (or other imported products) gas burners, not only reduces the thermal heat loss, but also effectively and accurately adjust the air temperature, and fully guarantee the dryer work regime.
Input board section of the dryer with the "chase board" function, so that a gap between the front and rear board set to minimize, to ensure the dry mass of the dryer.
Doors and roof, floor design of the dryer has a "hot off the bridge" structure. At the same time the door seal with a special material and structure of import and export between the dryer and the District has "stainless steel curtain" so that heat loss is minimized throughout the dryer.
The dryer also has a special "burnt edges to prevent board structure," wet exhaust gas introduced soon partially cooled mezzanine curtain and door, not only to cool the plate edges, but also increased the humidity, thus effectively preventing the board edge over-burning phenomenon. The drying machine is also provided with heat recovery system, the heat of the exhaust gas discharged through the fresh air heat exchanger, the hot air into the dryer new departments, to further reduce heat loss.
The trigger(outlet boar machine) for the "12 pieces to be one" structure. The upper 11 floors oblique rollers gypsum board eventually enter by the bottom level belt conveyor discharge.That dry plate process section. gypsum board from Discharged from the drying section of a double row rough belt conveyor laterally into the # 2, and then enter booker through the conveyor machine. If dry waste board or long board then straight into the dry waste plate roller. Double row gypsum board machine in the synthesis of a group of co-plates after entering 3 # laterally, when the downstream equipment failure will board on the cross conveyor roller into the selection of films, edging into the cutting machine when the downstream device is normal and fine-cut Hemming. After the board by edging stack (two boards a stack) into the reservoir plate machine, reservoir into four stacked eight push into the finished belt. When be pack (4 stock for 8 pieces ) enter to to the finished board stock, the chain conveyor drop, When the belt machine down, the 4 stack was put into the chain plate conveyor by forklift. The chain plate machine down a height after bidirectional alignment,then go into another round of cycle.When arriving the stack's height,the chain plate convey the stack to the output roller.At the same time,the input roller is put into a waste plate or wood frame.Then the chain plate lifts up fast to welcome next stack.Single stack's advantage is that it can directly connected with the automatic packaging line after the stack output roller.In this way, it can greatly reduce the operating personnel and the working strength,improve the work efficiency and automation level. Meanwhile,You can store it by stack after using the forklift t
Detailed Photos
Machine Parts
Name: Drying System
Brand: LVJOE
Original: China
The drying system is the core of the whole production line and it affects the quality and the energy consumption of the products.
Main Features
Name: Mixer system
Brand: lvjoe
Original: China
It has the accurate screw measurement pump and visual liquid flow meter device which lead great convenience for operation.
Machine Parts
Name: paper supply system
Brand:LVJOE
Original:China
The high precision electro-hydraulic alignment device, along with the automatic marking device to ensure the good appearance and quality.
Main Features
Name: Control System
Brand:LVJOE
Original: China
All of the control station adopts PLC control system. We can ensure the reliable operation and realized the long-term and continuous fully automatic running of the gypsum board productioin line.
Our Advantages
1 Our company has professional installation & commissioning teams, we will install and debug the production line at the customers' place until the equipment produces qualified products.
2 We supply spare parts all the year round. The guarantee of equipment is one year.
3 We are responsible for the technical consultation and service all the year around and help to solve all kinds of technical problems at any time.
4 We will help customers do the consignment and the relevant procedure for import and export.
5 Our company supply the information of the seller for all kinds of raw materials and relevant information for free.
Company Profile
Hebei Lvjoe Machinery Manufacturing Co., Ltd. is professional in designing and manufacturing all kinds of industrial equipments. In the last few years, we have successfully developed many kinds of industrial equipments. Pls find our products as belows:
1. Mineral wool ceiling board production line;
2. Gypsum powder production line;
3. Gypsum block production line;
4. Gypsum board lamination machine;
5. Gypsum board production line;
Hebei Lvjoe Machinery Manufacturing Group Co., Ltd. was founded in 1998, which is a diversified development enterprise integrating R&D, design, production, international trade and engineering equipment. We are a strong unit with comprehensive strength in the national gypsum equipment industry.
We have the certificate of high-tech enterprise which is issued by the nation, the certificate of Gypsum Building Materials Equipment Research Center, the CE quality system certification which is issued by the European Union, the ISO9001 quality system certification. In 2011, the Gypsum Building Materials Equipment Research Center was established. It is a municipal-level civilized unit in Hebei Province, contract-honoring and trustworthy unit.
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